Warehouse Automated Check-in System

When a long-standing global client faced critical network issues at their Italian site, DTE's Project Services team stepped in. With an autonomous vehicle system managing freight check-ins, even minor disruptions threatened major delays. Here's how we took swift action to restore operations.
Case Study: Automated Check-in System

Client Background

A long-standing global client of DTE contacted the Project Services team to resolve ongoing network issues at one of their operational sites in Italy. The facility depends on an autonomous vehicle system to manage the high-volume check-in and check-out of freight lorries. As this system is central to daily operations, any network disruption posed a significant risk to efficiency, throughput, and overall site performance.

The Challenge

The Italian site operates under constant logistical pressure, with a continuous flow of freight vehicles relying on the automated check-in system. Persistent network faults threatened the reliability of this critical process and highlighted the challenges of supporting complex infrastructure at a remote location.

Key challenges included:

  • Maintaining Continuous Autonomous Operations: The check-in system needed to remain operational at all times to prevent disruption to freight movements
  • Avoiding Operational Delays: System failures would force a manual check-in process, increasing processing times for lorries entering the site
  • Reducing Resource Strain: Manual intervention would require additional staff, placing extra demands on workforce availability
  • Limited Local Technical Capability: The site lacked on-site expertise to diagnose and resolve complex network hardware failures
  • Minimising Downtime across Borders: Any solution needed o be implemented quickly despite the challenges of international support and logistics

The Solution

DTE acted immediately to diagnose and resolve the issue, combining remote troubleshooting with rapid on-site mobilisation to minimise disruption and restore full system functionality.

The solution delivered:

  • Rapid Remote Diagnosis: A senior DTE engineer initiated a video consultation to quickly investigate and rule out common faults
  • Clear Escalation and Decision-Making: Once remote resolution was deemed insufficient, DTE worked with all stakeholder to agree the next steps
  • Fast International Deployment: Engineers were mobilised quickly, with travel arrangements coordinated to reach the Italian site without delay
  • Full Regulatory and Site Compliance: All access documentation was completed in line with Italian regulatory and site-specific requirements
  • Engineers Equipped for First-Time Fix: Specialist tools and potential spare components were prepared to maximise the chances of immediate resolution
  • Expert On-Site Engineering Support: Two highly skilled DTE engineers travelled over 950 miles to carry out the repair and restoration work

The Results

DTE’s rapid response and technical expertise ensured the autonomous check-in system was fully restored with minimal operational impact, reinforcing the client’s confidence in DTE’s global support capabilities.

Key results achieved:

  • Root Cause Identified and Resolved: Degraded external network cabling and failed hardware components were quickly diagnosed and addressed
  • Network Stability Fully Restored: Multiple system faults were repaired, returning the network to reliable operation
  • Critical Hardware Replaced and Recommissioned: Faulty components were replaced to ensure long-term system resilience
  • Operational Continuity Re-Established: The automated check-in process was fully reinstated. removing the need for manual intervention
  • Minimal Downtime Achieved: All repairs, replacements and testing were completed within a single day on site.
  • Outstanding Customer Satisfaction: The on-site maintenance team rated DTE’s performance 5/5, recognising the speed, professionalism and effectiveness of the response

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