Light Guided Solutions for Amazon last mile delivery stations

Discover how DTE's Light Guided Solution helped Amazon improve warehouse productivity, reduce errors and support over 700 global sites.
Pick by Light solution

Amazon

700 sites across UK, EU, North America, Japan & Australia

Warehousing

Client background

Since 2010, DTE has partnered with Amazon to deliver innovative technology solutions that improve operational efficiency across its fulfilment and logistics network. Faced with increasing stowing errors and reduced productivity caused by the continual rotation of temporary workers during peak trading periods, Amazon required a solution that could increase speed, accuracy and consistency. DTE designed and deployed a bespoke Light Guided Solution that transformed the stowing process across 700 sites worldwide.

The challenge

Amazon’s last-mile delivery stations experience significant increases in temporary workers during peak trading periods such as Black Friday, Cyber Monday and Christmas.

While essential for meeting demand, the constant onboarding of new associates resulted in:

🔹 Increased parcel stowing errors
🔹 Reduced productivity
🔹 Longer training times
🔹 Language barriers affecting operational efficiency
🔹 Slower package throughput for final-mile delivery

Amazon required a simple, scalable solution that would allow associates to work quickly and accurately with minimal training, regardless of language or experience.

Pick by Light

DTE understood our requirements perfectly and delivered a “fits-all” solution that has exceeded expectations.

Amazon Senior Program Manager

The solution

Working closely with Amazon, DTE designed and developed a bespoke Stow-by-Light (SBL) system using low-voltage LED technology and intelligent software integration.

Rather than relying on printed instructions or handheld devices, associates are visually guided to the correct stow location using illuminated LED indicators. This dramatically reduces decision-making time while virtually eliminating language barriers.

The bespoke solution was engineered to integrate seamlessly with Amazon’s existing racking infrastructure, reducing installation complexity and minimising operational disruption.

The system provides:

🔹 LED-guided parcel stowing
🔹 Faster associate onboarding
🔹 Reduced training requirements
🔹 Improved picking and stowing accuracy
🔹 Energy-efficient low-voltage operation
🔹 Safe installation within existing warehouse infrastructure

Pick by Light

Amazon moves so fast that it is difficult for most suppliers to keep up, but DTE have provided hundreds of thousands of SBL units to our global estate, amid ever-changing timetables, with no problem at all.

Amazon Project Engineer

The result

The deployment delivered:

🔹 Approximately 80% improvement in operational efficiency
🔹 Significant reduction in parcel stowing errors
🔹 Successful rollout across 700+ global sites
🔹 Every UK and EU Amazon parcel processed through the system
🔹 Simplified training for temporary associates
🔹 Reduced language barriers
🔹 Ongoing maintenance with 100% SLA achievement
🔹 Platform designed for future expansion and wider commercial deployment

Helping warehouses improve speed and accuracy

DTE’s bespoke Light Guided Solution demonstrates how intelligent warehouse technology can dramatically improve productivity, reduce errors and simplify staff onboarding, even within some of the world’s largest logistics operations. Whether you’re looking to modernise manual picking processes or improve warehouse accuracy, discover how our Light Guided Solutions can help transform your operation.

Pick by Light solution

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